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Published: January 27, 2026
You walk into your hangar and your mechanic gives you the news. Your Cessna 172 needs a new part. Maybe it's a cylinder that's lost compression. Maybe your starter finally gave up. You ask for the price and your stomach drops.
Here's the thing about aircraft parts. They cost a lot more than car parts. A lot more. And when you own a 172, you're going to need parts sooner or later. Every pilot who owns a plane faces this moment.
So you start looking around. You see used parts online. You hear about overhauled parts from other pilots at the airport. The prices look way better. But a little voice in your head asks: Is this safe? Will my airplane stay in the air with a used part on it?
You're asking the right question. The average aircraft owner spends between $10,000 and $30,000 per year on maintenance. That's a big chunk of money, and finding safe ways to save makes sense.
The good news is that many used and overhauled parts are perfectly safe for your 172. The trick is knowing which ones to buy and which ones to avoid. You also need to know what paperwork protects you and what red flags mean "walk away."
This post goes over everything you need to know about buying used vs overhauled parts on a 172 so you can keep your plane flying safely without emptying your bank account.
Not all used or overhauled parts are created equal. Some parts like control cables, avionics, and properly overhauled engines are safe to buy used when they come with the right documentation (especially FAA Form 8130-3). Other parts like filters, gaskets, cylinders, and anything without proper paperwork should always be purchased new. The key is understanding which category each part falls into, verifying all documentation, working with certified suppliers, and consulting your A&P mechanic before making any purchase. PMA (Parts Manufacturer Approval) parts offer a middle ground—they're new, FAA-approved, and cost 30-70% less than OEM parts while meeting identical safety standards.
| Category | Safe to Buy Used/Overhauled | Always Buy New | What to Check |
| Engine Components | Complete engine overhauls from certified shops, starters, alternators | Cylinders, crankshafts, piston rings | FAA Form 8130-3, shop certification, warranty |
| Airframe Parts | Control cables, seat rails, landing gear (inspected) | Gaskets, O-rings, filters, safety wire | Visual inspection for cracks, corrosion |
| Avionics | Used serviceable avionics with manufacturer support | Items without documentation or support | Compatibility with your model, installation papers |
| Documentation | Must have 8130-3 or equivalent | N/A | Traceability to certified source |
| Cost Savings | 30-70% with PMA parts, 40-60% with quality used parts | N/A | Compare total cost including installation |
You need a new alternator for your car. You go to the auto parts store and pay maybe $150. Now you need an alternator for your Cessna 172. Same basic part. Similar function. The price? Try $800 or more.
Why the huge difference?
Aviation parts live in a different world than car parts. Every single part that goes on a certified aircraft needs approval from the FAA. The company making that part has to prove it meets strict safety standards. They run tests. They document everything. They keep detailed records of every part they make.
All that work costs money. And you pay for it.
Here's what drives up the cost:
Your 172 probably has a Lycoming O-320 or O-360 engine. A factory new engine from Lycoming costs around $45,000 to $55,000. An engine overhaul runs $28,000 to $38,000. That's serious money for most owners.
Even small parts add up fast. A set of four new cylinders? Around $5,000. A prop overhaul? Another $3,000 to $5,000. Exhaust system? $2,500 and up.
Now you see why used and overhauled parts look so tempting. A good overhauled starter might cost $600 instead of $1,200. Used avionics can save you 50% or more. PMA parts (we'll explain these later) often cost 30-70% less than original parts.
But here's the big question: Can you trust these cheaper options?
The answer is yes, but only if you know what to look for. Some parts are perfectly safe to buy used. Others could put you and your passengers at risk. The difference comes down to understanding what you're buying.
When you start shopping for parts, you'll see different terms thrown around. Let's clear up what each one means.
Brand New OEM Parts
OEM stands for Original Equipment Manufacturer. For your 172, that's Cessna (now owned by Textron Aviation). These parts are brand new, straight from the factory. They come with all the right paperwork. They're also the most expensive option.
Think of OEM parts as buying name-brand medicine. You know exactly what you're getting.
PMA Parts
PMA means Parts Manufacturer Approval. These are new parts made by companies other than Cessna. But here's the important part: The FAA approves these manufacturers to make parts that meet the exact same standards as OEM parts.
Companies like McFarlane Aviation and Preferred Airparts make thousands of PMA parts for Cessnas. Same quality, same safety, lower price. We'll dig deeper into PMA parts later because they're a smart way to save money.
Overhauled or Rebuilt Parts
These parts started their life on another airplane. When they reached the end of their service life, a certified repair shop took them apart, inspected every piece, replaced worn parts, and put them back together to meet FAA standards.
A properly overhauled part can be just as reliable as new. The key word is "properly." You need to make sure a certified shop did the work and can prove it with paperwork.
Used Serviceable Parts
These parts came off another aircraft but still have useful life left. Maybe a plane got upgraded to new avionics, so the old ones got removed. They worked fine—they just got replaced for other reasons.
Think of it like buying a used car part from a junkyard. Sometimes you get a great deal. Sometimes you get problems. The difference is that aviation has stricter rules about what paperwork these parts need.
The Parts You Must Avoid
You'll also run into parts with no documentation. Parts from eBay sellers who can't prove where they came from. Parts that look good but have no paper trail.
Stay away from these. Your mechanic can't legally install them. And even if they could, you don't want mystery parts keeping your plane in the air.
Understanding these categories helps you shop smart. You can save money without cutting corners on safety.
You'll hear the word "airworthy" a lot when shopping for parts. It sounds official, but what does it actually mean?
Airworthy means a part meets FAA safety standards and is legal to install on your aircraft. Your mechanic has to certify that every part going on your plane is airworthy. If they can't, they won't install it. It's that simple.
Your Mechanic's License Is On the Line
Here's something important to understand. When your A&P (Airframe and Powerplant) mechanic signs off on work, they're putting their license at risk. If they install a bad part and something goes wrong, the FAA can take away their ability to work on planes.
That's why good mechanics are picky about parts. They're not trying to make your life difficult. They're protecting you and themselves.
The Inspection That Matters
Before any part goes on your plane, your mechanic does an inspection. They check that:
Even a brand new part gets inspected. Even a part from Cessna. Your mechanic checks everything.
Documentation Makes It Legal
A part can look perfect and still not be airworthy. Why? No paperwork.
The FAA requires a paper trail showing:
This isn't busy work. This checklist protects everyone. If a part fails and causes an accident, investigators trace that part back to find out what went wrong. Good documentation helps prevent future failures.
What Happens Without Proper Documentation
Let's say you find a starter for $300 on eBay. No paperwork included. Your mechanic says they can't install it.
You might think: "But it looks fine. Can't we just try it?"
No. Here's why:
The TBO Factor
Some parts have something called TBO - Time Between Overhaul. For engines, this is usually around 2,000 hours for most Lycoming engines (though the 180 hp versions might vary).
TBO tells you when a part should be inspected, overhauled, or replaced. It's not always a hard limit for Part 91 operations (that's the rule set for most private pilots). But it's a strong guideline.
When you buy a rebuilt engine or overhauled part, you need to know:
This affects the part's value and how long you can use it before spending more money.
What Airworthy Really Comes Down To
At the end of the day, airworthy means: This part is safe, it's legal, and we can prove it. That's the standard you should hold every part to. Buy the cheapest parts you want, but never skip the airworthy requirement.
Your life depends on it. Your passengers depend on it. And honestly, your wallet depends on it too—because fixing problems from bad parts costs way more than buying the right ones the first time.
You want to save money, but you want to stay safe. Here are the parts where used or overhauled options make sense—and the ones where they don't.
Safe to Buy Overhauled:
Your engine is the most expensive part of your airplane. When it needs work, the bills get big fast. A complete engine overhaul from a reputable shop can save you $15,000 to $20,000 compared to a factory new engine.
Here's what you can safely buy overhauled:
Better to Buy New:
Some engine parts just aren't worth the risk or the savings:
What About Run-Out Engines?
Sometimes you'll see "run-out" engines for sale. These are engines at or past their TBO that still run. They're cheap—maybe $5,000 to $10,000.
Should you buy one? Only if you're planning an immediate overhaul and want to save on a core exchange. Never install a run-out engine and just hope it keeps running. That's gambling with your life.
Your airframe has hundreds of parts. Many are perfectly safe to buy used when properly inspected.
Good Candidates for Used Parts:
What Requires Extra Caution:
Used avionics represent a huge opportunity to save money. A new Garmin GPS can cost $8,000 to $15,000. A used one might be $4,000 to $7,000.
What Works:
What to Watch Out For:
Some avionics manufacturers stop supporting older models. Garmin discontinued repairs for certain GPS units built before 2000. If you buy one of these and it breaks, you can't get it fixed. Check with the manufacturer about support status before buying any used avionics.
Also verify that the unit is approved for your specific 172 model and year. Not all avionics work in all planes.
Some parts should always come out of a box marked "new." The risk isn't worth the savings.
Consumable Parts:
These parts are designed for one-time use or limited life. Always replace them new:
High-Risk Structural Items:
Anything Past Shelf Life:
Some products have expiration dates:
Life-limited parts have a hard expiration measured in flight hours, cycles (takeoffs and landings), or calendar time. When they hit that limit, they must be replaced. No exceptions.
In engines, life-limited parts include certain gears, bearings, and rotating components. The FAA requires complete documentation showing the part's history from birth to current state.
If you buy a life-limited part, you need:
Missing any of this? The part is worthless. You can't prove its history, so you can't legally use it.
Most Cessna 172 owners won't buy individual life-limited parts—they come as part of an engine overhaul. But if you're piecing together an engine rebuild, pay close attention to this.
Let's go over the documents that make a part legal to install on your aircraft.
Form 8130-3 is called an Airworthiness Approval Tag. Think of it as a birth certificate for aircraft parts.
This form proves:
Only certain people can issue this form:
When you buy a used or overhauled part, ask for the 8130-3. If the seller can't provide it, walk away. No form means no proof the part is airworthy.
Certificate of Conformance (CoC):
New parts from manufacturers come with a CoC. This certifies the part was built correctly and matches approved specifications. It's similar to the 8130-3 but applies to brand new production parts.
Maintenance Records:
For overhauled parts, you need records showing:
A reputable overhaul shop provides detailed records. If they won't, find another shop.
Work Orders from Repair Shops:
Certified repair stations issue work orders describing the work performed. These documents support the 8130-3 and prove the shop's certification.
Watch out for:
If something feels off, it probably is. Trust your gut and ask your mechanic to verify documents before buying.
Before installation, your mechanic verifies:
Without proper paperwork, your mechanic can't do their job. Save yourself time and money by getting the documentation right from the start.
Here's one of the best-kept secrets in aviation: You don't have to buy parts from Cessna to get safe, reliable parts for your Cessna 172.
PMA stands for Parts Manufacturer Approval. Companies apply to the FAA for permission to manufacture parts that replace original equipment. The FAA puts them through rigorous testing to prove the parts meet or exceed OEM standards.
Once approved, these manufacturers can legally make replacement parts for your airplane.
Here's what many pilots don't realize: PMA parts must pass the same tests as original parts. The FAA doesn't give PMA approval to inferior products.
In fact, PMA parts often improve on the original design. Why? Because PMA manufacturers can't just copy the old design—they often have to reverse-engineer it or create new designs that perform the same function. This leads to innovation.
For example:
The 2011 FAA Part 21 revision removed most legal distinctions between OEM and PMA manufacturing. The FAA views them as equally valid.
Let's look at actual numbers:
Over the life of your aircraft, PMA parts can save you thousands of dollars.
Some PMA companies have built strong reputations:
These companies have been in business for decades. They stand behind their products. Many offer warranties that match or exceed OEM coverage.
Myth: "PMA parts are cheaper because they're lower quality."
Reality: They're cheaper because PMA manufacturers have lower overhead and more competition. Quality standards are identical.
Myth: "Using PMA parts voids your warranty."
Reality: The FAA and insurance companies cannot discriminate against approved PMA parts. If someone tells you this, they're wrong.
Myth: "Mechanics don't like working with PMA parts."
Reality: Good mechanics care about proper documentation and quality. If a PMA part has both, they have no issue installing it.
PMA parts make sense for:
Sometimes OEM parts make more sense:
The bottom line: PMA parts give you safe, legal options to save money without compromising safety.
You're going to run into sellers who cut corners. Here's how to spot them before you waste money or compromise safety.
No Documentation:
If a seller says "it's a good part, trust me" but can't provide Form 8130-3 or other paperwork, run away. Every legitimate aircraft part has a paper trail.
eBay and General Marketplaces:
eBay has some legitimate aviation parts sellers. But it also has people selling parts from their barn with no certification, no traceability, and no accountability. Unless the seller is a known aviation business with proper credentials, be very careful.
"Like New" Without Proof:
Terms like "like new," "remanufactured," or "rebuilt" mean nothing without documentation from a certified facility. Anyone can clean up a part and call it "like new."
Wrong Part Numbers:
Always verify the part number matches what your airplane needs. A prop hub from a 172N won't necessarily work on a 172S. Sellers sometimes list parts incorrectly, or they don't understand compatibility.
Missing Serial Numbers:
Many parts come with serial numbers or data plates. If these are missing, the part's history is gone. Your mechanic probably won't install it.
Price Too Good to Be True:
A Lycoming cylinder sells new for $1,200. If someone offers one for $200 with no documentation, what's the catch? Either it's stolen, it's damaged, or it's not actually airworthy.
Can you provide the FAA Form 8130-3?
This should be an easy yes. If they hesitate or say it's not needed, move on.
What's the part's service history?
For used or overhauled parts, you need to know:
Are you a certified repair station?
For overhauled parts, verify the shop has FAA Part 145 certification. Ask for their certificate number and look it up on the FAA website.
Is this part approved for my specific 172 model?
A 172M from 1976 is different from a 172S from 2005. Parts aren't always interchangeable. Get confirmation in writing that the part fits your model and year.
Does this come with any warranty?
Reputable sellers stand behind their work. New and overhauled parts should have some warranty period. If they say "no warranty, sold as-is," that's a red flag for overhauled parts.
Pay attention to how sellers respond:
For Repair Stations:
Visit the FAA website and search their database of certified repair stations. Verify:
For Parts Suppliers:
Look for:
For Salvage Yards:
Good salvage operations:
Sometimes a deal feels wrong even if you can't point to a specific problem. Trust that feeling. Your Cessna 172 keeps you alive. Don't risk it on a questionable part to save a few hundred dollars.
The best deals come from established suppliers with good reputations. You might pay slightly more, but you get peace of mind and proper support.
Here's something that trips up a lot of buyers: Not all 172s are the same. A part from a 1975 model might not fit a 2005 model.
Cessna built the 172 for decades. Over that time, they made changes:
1963-1967 (172D through 172H):
1968-1976 (172I through 172M):
1977-1986 (172N and 172P):
1996-present (172R and 172S):
The 172R vs 172S Difference:
Even these look similar but have critical differences:
Your Exact Model Letter:
Your airplane's data plate shows the model. It might say:
That letter matters. When ordering parts, give the seller this exact model designation.
Your Serial Number:
The serial number helps identify exactly when your aircraft was built and what specific configuration it has. Cessna sometimes made mid-year changes. Your serial number pinpoints your airplane.
Which Engine You Have:
Know your engine model. Common ones:
Parts like engine baffles, exhaust systems, and engine mounts differ between these engines.
Fuel Systems:
Older 172s had metal fuel tanks. Newer ones have bladder tanks. The fuel caps, sending units, and fittings are different.
Landing Gear:
The 172RG (retractable gear) uses completely different parts than fixed-gear models. Don't assume parts interchange.
Avionics Trays:
A radio tray from a 1980s 172 won't fit the panel of a G1000-equipped 172S. Measure everything and verify fitment.
Brake Systems:
Cleveland brakes are common, but the specific model varies by year. Brake discs, calipers, and master cylinders changed over the years.
Work with your mechanic:
Before ordering any expensive part, have your mechanic verify the part number. They can look in the parts manual for your specific model.
Call the supplier:
Good suppliers ask for your model and serial number before recommending parts. If they don't ask, they might not know enough to help you correctly.
Check the parts manual:
Cessna parts manuals list exactly which part numbers fit which models. Your mechanic should have access to these. Some are available online.
Look at the old part:
The part you're replacing usually has a part number stamped or labeled on it. That's your best reference for finding the correct replacement.
STCs (Supplemental Type Certificates):
If your airplane has modifications—like a 180 hp engine conversion, extended range fuel tanks, or STOL kits—standard parts might not work. You need parts compatible with those modifications.
Foreign-Built 172s:
Reims Aviation in France built 172s under license from Cessna. These Reims-Cessna aircraft sometimes use slightly different parts. Check compatibility carefully.
The bottom line: Take five extra minutes to verify you're ordering the right part for your specific airplane. It saves you from the hassle of returning wrong parts and the downtime of waiting for correct ones.
Buying used vs overhauled parts on a 172 doesn't have to be a gamble. You can save serious money and keep your airplane safe when you know what to look for.
The smart approach starts with understanding which parts are safe to buy used—things like complete engine overhauls from certified shops, control cables, and properly documented avionics. Then you avoid the never-buy-used items like consumables, cylinders, and anything missing proper paperwork.
Your protection comes from documentation, especially that FAA Form 8130-3. Without it, you're buying risk, not savings. And remember that PMA parts give you brand-new quality at used-part prices. Companies like McFarlane Aviation have proven that you don't need to pay OEM prices to get OEM safety.
Work with your mechanic as a partner. They want you to save money too, but not at the expense of safety or their license. Ask questions. Verify part numbers for your specific model. Check seller credentials. Take your time to get it right.
The aviation community includes thousands of pilots who maintain their planes smartly without breaking the bank. You can join them by making informed choices about every part you buy.
Ready to find your next aircraft or get expert guidance on aircraft ownership? Visit Flying411 for comprehensive listings, inspection checklists, and resources that help you make smart decisions about buying, selling, and maintaining your aircraft.
An airworthy overhauled engine comes from an FAA-certified Part 145 repair station that provides complete documentation including Form 8130-3, detailed work orders showing all parts replaced, test results proving proper compression and leak rates, and a logbook entry from the facility. The shop should provide a warranty and be willing to answer questions about their process. Request references from other pilots who used their services and verify the shop's certification status on the FAA website before committing.
Yes, but only from reputable salvage operations that maintain proper documentation and inspection records. Legitimate salvage yards track where parts came from, inspect them for damage or wear, provide Form 8130-3 or equivalent paperwork, and clearly describe the part's condition and service history. Companies like Atlanta Air Exchange and Texas Air Salvage have decades of experience. Avoid salvage yards that can't provide documentation or won't answer questions about a part's history.
TBO (Time Between Overhaul) is a manufacturer recommendation, not a legal requirement for Part 91 operations (most private pilots). You can fly beyond TBO if your mechanic confirms the engine or part meets airworthiness standards during regular inspections. However, life-limited parts have mandatory replacement intervals that are legally required—when they reach their limit in hours or cycles, they must be replaced regardless of condition. Your mechanic and the parts manual identify which parts are life-limited.
Visit the FAA's PMA database online and search by part number or manufacturer name to verify current approval status. The database shows which aircraft models each PMA part is approved for. You can also contact the PMA manufacturer directly—companies like McFarlane Aviation have customer service teams that help you confirm compatibility with your specific model and year. Your mechanic can also verify PMA approval and proper installation procedures before ordering.
First, ask why they're refusing—it's likely a documentation or compatibility issue, not stubbornness. Good mechanics won't install parts without proper paperwork because it puts their license at risk. If the part lacks Form 8130-3 or doesn't match your airplane's requirements, they're protecting you by refusing. Return the part if possible and buy from a certified source. If you believe your mechanic is wrong, get a second opinion from another A&P, but understand that no reputable mechanic will install questionable parts.