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10 Most Expensive Air Force Planes Ever Built in History

10 Most Expensive Air Force Planes Ever Built in History

Published: August 17, 2025

Some planes are so advanced, powerful, and rare that their price tags seem unbelievable. The most expensive air force planes in history are built with cutting-edge technology, carry unique weapons, and often serve missions that no other machine can handle. 

These aircraft take years to design, test, and build, and they often push the limits of engineering. 

From massive bomber designs to sleek fighter jets, each one tells a story about innovation, defense, and the incredible cost of keeping a country safe.

Why Some Air Force Planes Cost So Much

Building a military plane is far different from building a regular passenger jet. The United States Air Force (USAF) demands planes that can handle extreme conditions, travel long distances, and use advanced weapons. All of that comes with a very high procurement cost.

Several key factors make these machines so expensive:

  • Technology: Many of these planes are stealth aircraft, meaning they are designed to avoid radar detection. A stealth bomber like the B-2 Spirit has a special shape and coating that hides it from enemy systems.
     
  • Weapons and systems: These planes can carry missile systems, advanced sensors for reconnaissance, and electronic warfare tools that jam enemy radar.
     
  • Materials: The airframe is often built from lightweight but strong composite materials, which cost much more than aluminum.
     
  • Special roles: Some aircraft are made for air superiority, while others are military transport aircraft or serve as an air superiority fighter. Each role needs different features and upgrades.

Another reason is production numbers. When the Department of Defense orders only a small fleet, the unit cost per plane goes up. For example, a unique boeing or lockheed martin design may enter service with only a few units, raising the price per aircraft.

In some cases, these costs even surpass civilian projects like Air Force One. The US Navy has its own set of expensive military planes, but many of the highest prices are tied to the joint strike fighter program and other US air force projects. 

By the time these fighter aircraft are ready for action, the money spent on procurement and upgrades can make them the most expensive aircraft in the world.

How Plane Costs Are Measured

When you hear about the price of a fighter jet or stealth aircraft, the number you see may not tell the whole story. There are different ways to measure cost, and each one gives a different result.

The main cost types are:

  1. Flyaway cost: This is what it takes to build the aircraft itself—just the plane, engines, and basic equipment.
     
  2. Average Procurement Unit Cost (APUC): This divides the total procurement spending by the number of planes bought. It often includes training, spares, and extra gear.
     
  3. Program Acquisition Unit Cost (PAUC): This includes research, development, testing, and every other cost spread across the fleet. It’s the highest and most complete figure.
     

Why this matters:

  • fighter aircraft in a joint strike fighter program might look cheaper in flyaway cost, but when you add procurement cost and research, it can double.
     
  • bomber or stealth bomber with only a few built will have an extreme PAUC.
     
  • Military transport aircraft have a higher flyaway cost due to their size but can have a lower PAUC if many are built.

The United States Air Force sometimes publishes numbers in constant dollars (adjusted for inflation), which makes older programs easier to compare to 2024 prices. Without that, a usaf jet from the 1980s might seem cheaper than it really was.

Understanding these terms helps explain why two sources might report different prices for the same fighter or military aircraft. It also shows why some expensive aircraft have shocking figures—because they include all the years of design and testing before the planes ever enter service.

Big Price Doesn’t Always Mean Big Numbers of Planes

You might think that a bigger fleet means higher costs, but in many cases, the most expensive military planes are the ones with the fewest built.

Reasons small fleets cost more:

  • Development costs spread thin: If it costs $20 billion to design a stealth aircraft and only 20 planes are made, the per aircraft price is huge.
     
  • Special missions:reconnaissance or electronic warfare plane may be built in very small numbers, like the boeing E-4B or lockheed martin U-2.
     
  • Unique requirements: Some planes are tailored for specific us air force missions, like guarding the president on Air Force One or providing constant air superiority fighter patrols.
     

For example:

  • The B-2 stealth bomber had only 21 made, which made its unit cost one of the highest in history.
     
  • Some fighter aircraft programs, like the F-22 Raptor, had planned large production numbers but were cut short, leaving a smaller fleet and higher procurement cost.
     
  • Certain military transport aircraft for the us navy and united states air force were made in limited runs, so the costs stayed high.

This shows that an expensive aircraft doesn’t have to be big—it just has to be rare, advanced, and costly to design. 

Even the most advanced air superiority or stealth bomber may be too costly to produce in large numbers, which is why the department of defense carefully plans procurement numbers before committing to full production.

10 Most Expensive Air Force Planes Ever Built in History

When we talk about the top 10 most expensive military planes in history, we’re talking about machines that changed what air forces could do. These expensive military aircraft cost huge amounts because they’re rare, advanced, and loaded with technology. They also require years of design and testing before they even take off. 

AircraftManufacturerRoleOriginal Unit CostOverall Procurement Cost (Per Plane)Program CostNotable Features
Northrop Grumman B-2 SpiritNorthrop GrummanStealth bomber$737M (1990s)$2B+$44B+Radar-absorbing coating, blended wing, nuclear/conventional payload
Lockheed Martin F-22 RaptorLockheed MartinAir superiority fighter$150M$350M+$67BSupercruise, thrust vectoring, advanced stealth
F-35 Lightning II (F-35A)Lockheed MartinMulti-role stealth fighter$80M$110M+$400B+Sensor fusion, stealth design, helmet display
Boeing C-17 Globemaster IIIBoeingMilitary transport aircraft$218MSimilar to unit cost$40B+Short/rough runway landing, heavy cargo lift
Northrop Grumman E-2D Advanced HawkeyeNorthrop GrummanAirborne early warning$232M$240M+Billions for upgradesAESA radar, command & control, carrier-capable
F-35B & F-35C VariantsLockheed MartinCarrier & STOVL stealth fighter$115–$120MHigher than F-35AIncluded in $400B+Folding wings, vertical landing (B), carrier landing gear (C)
E-4B NightwatchBoeingNational Airborne Ops Center~$250M + mods$300M+Classified (multi-billion)Nuclear blast protection, long endurance, hardened comms
KC-46 PegasusBoeingAerial refueling & transport$150MSimilar to unit cost$44B+Remote vision refueling, cargo/passenger flexibility
F-117 NighthawkLockheedStealth strike aircraft$42M (1980s)~$120M (adjusted)$6.6BFaceted stealth design, precision night strike
SR-71 BlackbirdLockheedReconnaissance$34M (1960s)Higher when adjusted~$1B+ totalMach 3 speed, titanium body, extreme altitude

Here’s a closer look at the costliest military aircraft and why each one earned its place on the list.

1. Northrop Grumman B-2 Spirit

The B-2 Spirit is a stealth bomber that can fly thousands of miles without refueling and drop both nuclear and conventional bombs. Built by Northrop Grumman, it first flew in 1989 and officially entered service in 1997.

  • Why it was built: To replace older bombers and give the United States a plane that could slip past enemy radar.
     
  • Historical note: The B-2 has been used in combat over Kosovo, Iraq, and Afghanistan.
     
  • Original unit cost: About $737 million in 1990s dollars
     
  • Overall procurement cost: Over $2 billion per plane when research and development are included
     
  • Program cost: More than $44 billion for the entire project
     
  • Technology: Radar-absorbing coating, blended wing design, high payload capacity
     
  • Special role: Can carry 40,000 pounds of bombs and reach targets anywhere in the world without needing a forward base

With only 21 built, the cost of the aircraft skyrocketed. It remains one of the most expensive military planes ever made.

2. Lockheed Martin F-22 Raptor

The Lockheed Martin F-22 Raptor is a stealth fighter created to dominate the skies. It entered service in 2005 and was designed as an air superiority fighter with some ground attack abilities.

  • Why it was built: To ensure US Air Force aircraft could outperform any potential enemy fighter aircraft for decades
     
  • Historical note: It has flown missions in the Middle East and around the world for deterrence
     
  • Original unit cost: About $150 million
     
  • Overall procurement cost: Over $350 million per plane when development is included
     
  • Program cost: Around $67 billion total
     
  • Technology: Supercruise (supersonic without afterburner), advanced stealth shaping, thrust-vectoring nozzles
     
  • Special role: Combines stealth with speed and agility to take control of the air

Production ended at 187 jets, raising the overall procurement cost and making it one of the most expensive fighter aircraft in history.

3. F-35 Lightning II

The F-35 Lightning II is part of the joint strike fighter program and has three versions: F-35A for the Air Force, F-35B for the Marines, and F-35C for the Navy.

  • Why it was built: To replace several older combat aircraft with one adaptable design
     
  • Historical note: Entered service with the US Air Force aircraft in 2016
     
  • Original unit cost: Around $80 million for the F-35A
     
  • Program cost: Over $400 billion — the largest defense program ever
     
  • Technology: Advanced helmet display that shows pilots 360° views, stealth design, sensor fusion for unmatched situational awareness
     
  • Special role: Capable of air-to-air combat, ground strikes, reconnaissance, and electronic warfare

The lockheed martin f-35 is one of the most widely used expensive military planes today, with allies around the world buying it.

4. Boeing C-17 Globemaster III

The Boeing C-17 Globemaster III is a military transport aircraft designed for long-range cargo missions.

  • Why it was built: To replace the C-141 Starlifter and supplement the C-5 Galaxy for the USAF
     
  • Historical note: First delivered in 1993, it has served in every major U.S. military operation since
     
  • Original unit cost: About $218 million
     
  • Program cost: Over $40 billion
     
  • Technology: Ability to land on short, unpaved runways; advanced cargo loading system; airlift capacity for tanks, helicopters, and troops
     
  • Special role: Vital for humanitarian aid missions as well as combat supply drops

Even without weapons, it ranks as a costliest military aircraft due to its size and engineering complexity.

5. Northrop Grumman E-2D Advanced Hawkeye

The Northrop Grumman E-2D is a carrier-based radar plane used by the US Navy and allies.

  • Why it was built: To provide long-range radar coverage and command control for fleets
     
  • Historical note: An upgrade of the older E-2C model, with first delivery in 2010
     
  • Original unit cost: Around $232 million
     
  • Program cost: Billions for upgrades and support
     
  • Technology: AESA radar, advanced communications, ability to track hundreds of targets
     
  • Special role: Acts as a flying control tower for both fighter planes and ships

Its electronics-heavy design makes it an expensive military aircraft despite being unarmed.

6. F-35B and F-35C Variants

These are specialized versions of the lockheed martin f-35 for the Marines (B) and Navy (C).

  • Why they were built: To operate from smaller decks (B) or aircraft carriers (C)
     
  • Historical note: First carrier landing of an F-35C took place in 2014
     
  • Original unit cost: $115–$120 million
     
  • Program cost: Included in the F-35’s $400 billion program total
     
  • Technology: Short take-off/vertical landing for the B; folding wings and strengthened landing gear for the C
     
  • Special role: Extend stealth capabilities to sea-based operations

These designs are more expensive per plane than the F-35A because of the extra engineering needed for carrier use.

7. E-4B Nightwatch

This air force aircraft is based on the Boeing 747 and serves as the U.S. National Airborne Operations Center.

  • Why it was built: To ensure national command could survive a nuclear attack
     
  • Historical note: Entered service in the 1970s and remains in limited use today
     
  • Original unit cost: Estimated at $250 million plus modifications
     
  • Technology: Nuclear blast shielding, hardened electronics, long-duration flight capability
     
  • Special role: Acts as a flying Pentagon for the Department of Defense

Its rarity and unique role make it one of the most expensive military aircraft in service.

8. KC-46 Pegasus

The KC-46 is a boeing-built refueling tanker for the USAF.

  • Why it was built: To replace the aging KC-135 Stratotanker fleet
     
  • Historical note: Entered service in 2019 after delays and technical issues
     
  • Original unit cost: Around $150 million
     
  • Program cost: Over $44 billion for 179 aircraft
     
  • Technology: Remote vision refueling system, defensive systems, ability to carry cargo and passengers

It plays a support role but is vital for keeping combat aircraft in the air longer.

9. F-117 Nighthawk

The F-117 was the world’s first operational stealth aircraft.

  • Why it was built: To penetrate heavily defended airspace for precision strikes
     
  • Historical note: First used in 1989 over Panama and famously in the Gulf War
     
  • Original unit cost: About $42 million in 1980s dollars
     
  • Technology: Faceted surfaces to deflect radar, night operation capability
     
  • Special role: Proof of concept for modern stealth designs

Although retired, it remains a milestone in expensive military plane ever discussions.

10. SR-71 Blackbird

The SR-71 was a high-speed reconnaissance aircraft that could outrun enemy missiles.

  • Why it was built: To gather intelligence without being shot down
     
  • Historical note: Served from 1966 to 1998, setting numerous speed and altitude records
     
  • Original unit cost: Around $34 million in the 1960s
     
  • Technology: Titanium body, cruising at Mach 3, extreme high-altitude flight
     
  • Special role: Provided vital intelligence during the Cold War
     

While not a stealth fighter, its speed made it untouchable, earning a place among the costliest military aircraft in terms of specialized engineering.

Conclusion

The 10 most expensive air force planes ever built in history show what happens when advanced technology, small production runs, and powerful capabilities come together. Each one reflects years of planning, huge budgets, and a focus on protecting the country at any cost. Some were built for speed and air superiority, others for stealth and long-range strikes, but all stand out for their price and purpose.

If you love learning about aviation, defense, and technology, keep exploring with us at Flying411 for more fascinating stories from the world of flight.

FAQs

What is the most expensive military aircraft ever built?

The B-2 Spirit stealth bomber is often ranked at the top, with a PAUC over $2 billion per aircraft.

Why are stealth aircraft so costly?

They use advanced shapes, coatings, and materials to avoid radar detection, which makes design and production more expensive.

Do all expensive aircraft have small fleets?

Not always, but limited production often raises the unit cost for each plane.

What role does the Department of Defense play in aircraft cost?

It oversees planning, funding, and procurement for all U.S. military planes, including setting production numbers.

Are fighter jets or bombers more expensive?

It depends. Stealth bombers usually have higher total costs due to size and mission, but advanced fighter jets can also be extremely costly.